Greatest Kılavuzu Chocolate SINGLE TUBE BALL REFINER için
Greatest Kılavuzu Chocolate SINGLE TUBE BALL REFINER için
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We have been experimenting, and have verified that if you get your nibs very clean, the Stone Melanger will also grind the nibs to liqueur, saving the Champion step. Personally I find it a bit tedious for a large batch because you can only add a few ounces at a time, but the choice is yours.
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Because of the pressure and the speed differential between the rolls, the product is picked up and refined more and more between each susequent seki of rolls. The five roll refiner saf four (4) refining steps, each roll başmaklık a different speeds. Pressures are controlled birli well.
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Find out what videos we've made available, and what series might help make you a better Chocolate Maker
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Melangers, or stone grinders, can have adjustable speed and pressure controls to control the texture of the chocolate being produced.
Choosing the right chocolate refiner dirilik be difficult. The right choice depends on several factors, including the size of your chocolate processing facility, your budget, and your production needs. Some key considerations to keep in mind when selecting a chocolate refiner include:
The stones crush the cocoa nibs, gradually transforming them into a liquid state known bey chocolate liquor. As the nibs are crushed, this helps release cocoa butter from the cells, contributing to the smoothness and richness of the final chocolate.
Ball refining is one of the chocolate micronization techniques. In order to get efficient results, process should derece exceed grinding down by 50 times and the grinded content should be liquid. Grinding time and product fineness are inversely proportional and generally the desired fineness of chocolate is in the range of 18 - 30 microns. Mixing arms of the chocolate refining machine are made of special material which subsequently heat-treated. With coupled chocolate pump and three-way valve, there is possibility to circulate the mass or discharge to a storage tank.
Schmidt manufactures the equipment “at Chocolate POWDERED SUGAR MILL the heart of the chocolate manufacturing process” ranging from chocolate mixing, chocolate melting, to chocolate conches.
An alternative method to produce chocolate is using a ball mill where the mass is milled and sheared at the same time. Although cocoa liquor is usually ground by ball mills, those are not popular for chocolate mass in the European industry. Nevertheless those systems are commonly used worldwide. The production is closed, which ensures hygienic processing and prevents contamination. Industrial-scale ball mills work continuously.
After those, particle size distribution and particle package density are also important. Equal or monomodal particle sizes would create large voids filled with fat. With a bi- or multimodal distribution it is possible to replace this trapped fat by the appropriate size solid particles, which also helps larger particles to slip past each other when the suspension is moved.
Frequently the other operations are performed within a long-term kneading process called conching. Very long conching times are still recommended and associated with good quality, although the devices require high capital investment. One of the major progresses established in the last 30 years was to move cocoa flavour treatment out of the conch into the upstream cocoa processing. Thin film evaporators were developed in order to remove undesired volatiles and water; if this is not done elsewhere those devices are also able to debacterise cocoa liquor.